IN THIS SECTION:

Tshepong

Tshepong is Harmony’s largest operation, with a single vertical shaft extending 2 161 metres below collar. Ore is transported 23 kilometres to the Harmony 1 plant. The Tshepong sub-71 decline project under way will extend mining to 2 366 metres below surface and the sub-66 project is currently building up production. The mine uses conventional undercut mining on the Basal Reef while the B Reef is exploited as a high-grade secondary reef.

Safety

Despite achieving 750 000 fatality-free shifts during the year, overall safety performance deteriorated slightly, with the LTIFR at 12.60 (FY10: 12.22). There were regrettably two fatalities during the year (FY10: two).

  • More detailed information on safety performance and Harmony’s sustainable development concerns in South Africa can be found in the online sustainable development report.

Tshepong employed 5 188 people in FY11, including 206 contractors.

  • Detailed information on Tshepong’s resources and reserves appears in the mineral resources and mineral reserves section of the annual report.

Operations review

Tonnes milled decreased by 12% to 1.34 million in FY11, while grade improved 8% to 4.82g/t. Gold produced dropped to 207 950oz. Tshepong is one of Harmony’s lowest-cost producers, although its grade remains sensitive to stoping width. This is rigorously controlled by the under-cut mining method used at this mine.

Development of sub-71 decline progressed well during the year, despite the area being directly affected by the fire at neighbouring Phakisa in the first quarter. After commissioning the belt and completing the temporary tip on 73 level, the development rate improved for the rest of the period. The sub-71 project, which will connect Tshepong with Phakisa, remains on track for completion in May 2012. This project extends the existing double decline from 71 to 76 level to enable mining on both 73 and 75 levels. The project’s goal is to sink the decline to 76 level by May 2012.

Financial review

Revenue rose by 10% to R2 007 million and by over 19% to US$287 million. Cash operating cost rose by 10% to R182 042/kg and by 20% to US$810/oz with cost pressure coming from increased wages, electricity tariffs and the cost of supplies and equipment.

Capital expenditure was 5% higher at R273 million (US$39 million), primarily for ongoing development, major equipment maintenance and other shaft capital, and the sub-71 decline project. Total expenditure to date on this project is R189 million (US$27 million).

Key statistics

Production  FY11 FY10 FY09
Volumes milled000t (metric) 1 343 1 518 1 375
 000t (imperial) 1 481 1 674 1 516
Gold produced kg 6 468 6 749 7 178
 oz 207 950 216 986 230 778
Average gradeg/t 4.82 4.45 5.22
 oz/t 0.140 0.130 0.152
Financial    
RevenueR million 2 007 1 823 1 780
 US$ million 287 241 198
Operating cost*R/kg 182 042 164 938 139 901
 US$/oz 810 677 483
Operating profit R million 835 676 802
 US$ million 119 90 89
Capital expenditureR million 273 261 249
 US$ million 39 35 28
People   
Number of employees   
    Employees  4 982 4 901
    Contractors  206 163
    Total  5 188 5 064
HDSAs in management% 31 30
Women in mining% 9 11
Expenditure on training and developmentR million 22 23
Safety   
fatalities  2 2
LTIFRper million hours worked 12.60 12.22
Environment   
Electricity used000MWh 314 288
Water used for primary activities**000m3 9 351 1 144
GHG emissions000t CO2e 348 347
Expenditure on local economic developmentR million 10 6
Status of mining rightNew-order mining right granted in December 2007 

* Includes royalty payment in FY10 and FY11.

** New definitions used in FY11 have resulted in a revised calculation methodology.

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